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Custom Printed Multi-Layer Laminated Spout Pouch with Precision Cap for Sauces and Juices

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GUANGDONG HUAXING PACKAGING CO., LTD.

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Custom Printed Multi-Layer Laminated Spout Pouch with Precision Cap for Sauces and Juices

Name: Custom Printed MultiLayer Laminated Spout Pouch with Precision Cap for Sauces and Juices
Brand: HUAXING
Price: 1 USD

Brand Name : HUAXING

Model Number : Spouted Pouch

Certification : SGS, FDA, ISO

Place of Origin : GUANGDONG, CHINA

MOQ : 500kgs

Price : 1USD

Payment Terms : T/T

Supply Ability : 1000tons

Delivery Time : 5-20days

Packaging Details : Carton Packaging, Packed in Pallets

Materials : PET, BOPP, CPP, PA, PE, RCPP, CPE, VMPET, AL, EVOH

Film Layers : 2/3/4Layers

Thickness : 50micron - 200micron

Standard Size : Customised Upon Request

Width : 0-1200mm

Height : 0-1200mm

Length : 0-1200mm

Color : Maximum 12 colours

Printing Type : Gravure Printing

Printing : Customised Upon Request

Bag Type : Spouted Pouch

Barrier Properties : Frost Resistant, Puncture Resistant, Anti Fog, Inflatable, Oxygen Barrier, Temperature Resistance, Moisture Barrier, Grease and Oil Resistance, Aroma Barrier, Light Barrier

Applications : Sweets, Candy, Biscuits, Cookies, Laundry Detergent, Shampoo, Shower Gel, Sauces, Home & Personal Care

Packing : Carton Packaging, Packed in Pallets

MOQ : 500kgs

Sample Costs : 0-500USD

Production Time : 10-20days

Production Lines : 5 Production Lines

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Ketchup Spout Pouch | Custom Printed Laminated Stand-Up Pouch with Precision Cap for Sauces, Juices, Purees & Liquid Products

Packaging Evolution in Condiments

The global condiment and sauce market is undergoing significant transformation as traditional glass bottles and rigid plastic squeeze bottles are increasingly replaced by flexible stand-up spout pouches. Our Ketchup Spout Pouch represents the culmination of this evolution, engineered with multi-layer laminated films, precision dispensing caps, and high-definition custom printing for ketchup, tomato sauce, barbecue sauce, mayonnaise, honey, fruit purees, juices, and various liquid products.

Why Spout Pouches Are Replacing Rigid Packaging

The shift from rigid to flexible packaging is supported by clear economic and operational advantages:

Packaging Type	Empty Weight	Weight Reduction
Glass bottle	~220g	Baseline
Rigid PET bottle	~35g	-84%
Spout pouch (our solution)	~12g	-94.5%

Packaging Type	Typical Breakage Rate	Consequence
Glass bottle	2-5%	Lost product, returns, customer frustration
Rigid PET bottle	0.5-1%	Limited breakage, but denting possible
Spout pouch	<0.1%	Virtually unbreakable

Packaging Type	Storage Footprint	Units per Pallet
Glass bottle	Fixed, bulky	~1,200 units
Rigid PET bottle	Fixed, moderate	~3,500 units
Spout pouch	Nestable, flat	~25,000+ units

Technical Specifications

Multi-Layer Laminated Film Structures

Structure A: Standard Protection (2-Layer)

Layer	Material	Thickness	Function
Outer	PET (Polyester)	12µm	Print surface, gloss, scuff resistance
Inner	PE (Polyethylene)	60-100µm	Heat seal, food contact, moisture barrier

Performance:
• Oxygen Transmission Rate (OTR): ≤ 5.0 cc/m²/day
• Moisture Vapor Transmission Rate (MVTR): ≤ 3.0 g/m²/day
• Target shelf life: 6-10 months
• Best for: High-turnover products, local distribution, cost-sensitive applications

Structure B: High Protection (3-Layer)

Layer	Material	Thickness	Function
Outer	PET	12µm	Print surface, durability
Barrier	VMPET (Metallized PET)	12µm	Oxygen, moisture, and light barrier
Inner	PE	70-120µm	Hermetic seal, product compatibility

Performance:
• OTR: ≤ 1.5 cc/m²/day
• MVTR: ≤ 1.0 g/m²/day
• Target shelf life: 12-18 months
• Best for: Ketchup, barbecue sauce, standard condiments, regional distribution

Structure C: Maximum Protection (4-Layer)

Layer	Material	Thickness	Function
Outer	PET	12µm	Print, scuff resistance
Barrier	AL Foil (Aluminum)	7-9µm	Absolute oxygen, moisture, UV barrier
Strength	PA (Nylon)	15µm	Puncture resistance, tear strength
Inner	PE or RCPP	80-140µm	Premium seal, optional recyclability

Performance:
• OTR: ≤ 0.2 cc/m²/day
• MVTR: ≤ 0.2 g/m²/day
• Target shelf life: 18-24+ months
• Best for: Premium products, export markets, long shelf-life requirements

Barrier Performance for Ketchup and Sauces

Tomato-based products present specific packaging challenges:
• Acidity: Ketchup and tomato sauces have low pH (typically 3.5-4.0). Our inner sealant layers resist acidic degradation.
• Oxygen sensitivity: Oxygen causes color darkening, flavor loss, and vitamin degradation. Our barrier layers minimize oxygen ingress.
• Light sensitivity: UV light accelerates color fading and flavor changes. Aluminum foil and metallized layers provide complete light protection.
• Temperature variation: Our films maintain seal integrity across broad temperature ranges during shipping.

Spout and Cap Systems

Type 1: Flip-Top Hinged Cap (Best for Runny Sauces)

Specification	Detail
Orifice diameters	8mm, 10mm, 12mm
Material	Polypropylene, food-grade
Operation	One-handed, snap closure
Unique feature	Self-cleaning nozzle (product retracts)
Best viscosity	500-8,000 cP (ketchup, thin BBQ sauce)
Tamper evidence	Optional breakable bridges

Type 2: Standard Screw Cap (Best for Thick Sauces)

Specification	Detail
Orifice diameters	12mm, 15mm, 20mm
Material	HDPE or PP, food-grade
Operation	Threaded screw
Unique feature	Induction liner for leak-proof seal
Best viscosity	5,000-50,000+ cP (thick ketchup, mayonnaise)
Tamper evidence	Induction seal standard

Spout Integration Specifications

Parameter	Specification
Seal temperature	160-200°C
Seal pressure	2-4 bar
Pull force (spout from film)	> 80 N
Leak test	Zero leaks at 25 in Hg vacuum

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